Custom Foam Fabrication & 3D Printing Services

ABC Foam · Medley, Florida

Custom foam &
digital fabrication.

From architectural details and construction foam to oversized props, 3D-printed components, and finished displays. We bring the right materials and processes together for your project.

Our capabilities

What can we build for you?

Explore the work by application, then the fabrication and finishing services that bring it together.

Foam fabrication

Props, letters & logos

Oversized products, sculptures, stage pieces, dimensional signs, and branded displays. We shape foam and select reinforcement and finishes around the design and intended use.

Explore props & theming →

Architectural

Columns, trim & custom profiles

Decorative columns, capitals, cornices, mouldings, pergola details, and facade features with painted or textured finishes. Dimensions and attachment requirements are reviewed for each project.

Explore architectural foam →

Construction

Void fill, knockouts & forms

Custom-cut EPS blocks, arch knockouts, void fill, and shaped pieces for concrete and shell work. Send plans, dimensions, quantities, and delivery requirements for review.

Explore construction foam →

Digital fabrication

Large-format 3D printing

Printed plastic masters, molds, detail parts, and large display components made from digital models. Part size, material, sectioning, and finishing are selected for the application.

Explore 3D printing →

Object capture

3D scanning

Capture an existing sculpture, prop, part, or architectural detail as a digital mesh. Raw STL and OBJ files are supplied, with PLY when applicable; CAD reconstruction and mesh repair are separate from raw capture.

Explore 3D scanning →

Mixed materials

Hybrid builds

Combine foam, 3D-printed components, wood, metal, or acrylic where the project calls for them. Material choices account for size, detail, handling, mounting, and the final environment.

Surface finish

Hardcoating & painting

Protective shells, custom textures, faux finishes, and brand-matched paint. Coating and finish options depend on the substrate, indoor or outdoor exposure, handling, and the desired look.

Project support

Design, delivery & installation

Practical design input, fabrication planning, packaging, delivery, and on-site installation can be included in your quote. Scope, location, access, and mounting requirements are reviewed before production.

Repeatable forms

Masters & molds

A master is the positive form used to make a mold; a mold is the negative shape used to cast a part. We review geometry, casting material, finish, and intended use to recommend an approach.

Looking for event signage? Explore giant foam letters and logos. Materials, turnaround, delivery, and installation are quoted to the project.

From idea to finished piece

A clear path to your build.

01 / Share the brief

Send reference images, drawings or model files, dimensions, quantity, deadline, and destination.

02 / Define the scope

We review materials, fabrication method, finish, handling, and delivery or installation needs for your quote.

03 / Fabricate & finish

Once the scope is approved, production and finishing follow the agreed requirements and schedule.

Start a conversation

Let’s talk about your project.

Tell us the approximate size, quantity, finish, deadline, indoor or outdoor use, and delivery or installation location.