Custom Foam · Digital Fabrication · Specialty Builds

We build the impossible with foam and digital fabrication.

From architectural details and construction void fill to precision 3D-printed components, molds, props, signs, and themed environments — ABC Foam turns complex ideas into finished pieces in our Medley, Florida shop.

40+Years Combined Experience
1000+Projects Delivered
100%Customer Satisfaction
3Industries Served
Capabilities

Custom Foam Fabrication Services in South Florida

ABC Foam builds custom foam, 3D printed components, props, signs, displays, molds, architectural details, and construction foam solutions from our South Florida shop. Whether you need a one-off event prop, repeatable CNC-cut foam forms, oversized brand letters, or a finished architectural feature, our team can help design, fabricate, hardcoat, paint, deliver, and install the piece.

Custom Foam Props

Oversized products, stage pieces, mascots, sculptures, and lightweight scenic builds finished for cameras and crowds.

Giant Letters & Logos

Photo-op letters, numbers, dimensional logos, and brand displays for events, retail, weddings, and corporate activations.

Architectural Foam

Columns, capitals, cornices, mouldings, facade details, pergolas, and signage with stone, stucco, or painted finishes.

Construction Foam

Arch knockouts, void fill, EPS blocks, precast masters, and CNC-cut pieces delivered for concrete and shell work.

Large Format 3D Printing

Printed masters, molds, detail parts, and hybrid pieces that combine foam, print, wood, metal, acrylic, and coatings.

Hardcoating & Finishing

Polyurea or epoxy shells, custom textures, brand-matched paint, UV protection, and outdoor-ready finishes.

Professional 3D Scanning

High-resolution 3D scanning that captures sculptures, props, parts, and architectural details as raw STL, OBJ, or PLY mesh files for archiving, reproduction, or future fabrication.

Industries Served

Built for architects, contractors, brands, and makers

Architects & Designers

Lightweight exterior details, custom profiles, signage, and finished architectural features.

Contractors & Shell Companies

Plan-based foam cutting, labeled delivery bundles, rush support, and repeatable jobsite pieces.

Event Producers & Brands

Giant letters, themed displays, activations, trade show pieces, and hardcoated outdoor props.

Why ABC Foam

One shop. Every capability.

Foam fabrication, large-format 3D printing, professional 3D scanning, hybrid builds, professional finishing, and on-site installation — all under one roof, all backed by a family-run business.

🏗️

Concept to Installation

Design input, material recommendations, engineering for the destination, and on-site setup — we support every phase of the build.

🖨️

In-House 3D Printing

High-detail masters, precast-ready molds, and full-scale printed props — printed directly from your digital designs.

🎨

Finishing That Lasts

Hardcoats, custom textures, brand-matched paint, and UV/weatherproofing for pieces built to survive the real world.

Professional 3D Scanning

From Physical Object to Digital Model

Need to preserve, duplicate, or document an existing object? Our professional 3D scanning service captures physical objects as high-resolution digital meshes that can be used for visualization, archival purposes, future fabrication, or reproduction. Whether it's a sculpture, architectural detail, custom part, or prop, we can create an accurate digital representation of your item — with object scanning and 3D digitizing for Miami, Fort Lauderdale, and all of South Florida.

Scan3D PrintMoldCastFinish

Scanning is just the start. The same capture can feed our large-format 3D printing, CNC machining, mold making, and fabrication services — one shop can carry your object from digital capture to finished piece, or you can simply take your files and go.

What We Scan

Sculptures, props, cosplay pieces, architectural ornamentation, decorative moldings, foam carvings, signage, custom parts, artwork, museum pieces, product prototypes, and collectibles.

What You Receive

High-resolution raw mesh capture delivered as STL and OBJ files (PLY when applicable), with secure handling of your item — local drop-off or shipped-in objects both welcome.

Set the Right Expectations

You receive the raw scan data exactly as captured. Reverse engineering, parametric CAD (SolidWorks or Fusion 360), professional mesh repair, design changes, engineering services, and manufacturing drawings aren't included.

Quote a 3D Scan
How Quotes Work

Send the details that shape the build

For the fastest quote, include drawings, photos, logo files, approximate dimensions, deadline, quantity, finish level, indoor or outdoor use, and the delivery or install location.

Start a Quote

Have a project we can help with?

Send us your idea — we'll recommend the right foam, coating, paint, or 3D printed approach. Quotes are free and fast.

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