What We Supply

Construction Foam, Void Fill & Arch Knockouts

Jobsite-ready foam, cut to spec. Every piece is CNC-precise, repeatable across the project, and delivered on your pour schedule.

Shell Work

Arch Knockouts

Precision-cut foam inserts placed in concrete wall forms to create clean arched openings during the pour. Consistent geometry across every wall, every floor — no field-framing arches, no rework.

Structural

Void Fill

Custom-cut foam blocks that occupy space inside forms, reduce concrete volume, and shape complex geometry under slabs, rooflines, overhangs, or around structures — lowering material cost and pour weight.

Precast

Molds & Masters

3D printed masters and production molds built for precast applications — engineered to hold sharp detail and dimensional accuracy through repeated casting cycles.

50%Less form-framing time on arched openings

100%Repeatable geometry, every pour

40+Years combined fabrication experience

Why Contractors Choose Us

Built for the schedule, not just the spec

Cut from your drawings. Send plans, CAD files, or field dimensions — we produce exact-fit pieces, batch after batch.
Fast turnarounds. We work around pour schedules and phase deadlines, with scalable production for multi-building projects.
Consistent across the job. Knockouts and void fill are produced to identical tolerances, so opening #40 matches opening #1.
Delivery to site. Packaged, labeled by location, and delivered to your jobsite in Medley and across South Florida.
Engineering support. We'll flag constructability issues early and recommend the right foam density for the application.

Large format 3D printed master used for custom foam molds and construction form work

EPS foam void fill used to reduce weight in a curved concrete roofline overhang — EPS foam void fill used in a curved concrete roofline overhang to reduce pour weight while preserving the architectural shape.

Void Fill Proof

Curved rooflines and overhangs without unnecessary concrete weight

For large overhangs, curved rooflines, and shaped concrete forms, EPS foam can occupy volume that does not need to become solid concrete. The result is a lighter pour, cleaner geometry, and a more practical way to build dramatic architectural forms.

Weight reduction: Foam void fill helps reduce dead load in shaped concrete conditions.

Custom geometry: Pieces can be cut for curved rooflines, overhangs, slabs, and complex formwork.

Jobsite clarity: Foam can be produced from drawings or dimensions and coordinated around pour schedules.

Plan-Based Cutting

CNC-cut foam from drawings, sketches, or field dimensions

Files

CNC Foam Cutting

Send CAD, DXF, PDF plan sheets, sketches, or field dimensions. We convert the inputs into repeatable foam pieces with clean labels and consistent geometry. No drawings? We can 3D scan an existing component and cut from the captured mesh.

Logistics

Jobsite Delivery

Pieces can be bundled, labeled by opening or location, and delivered to jobsites in Medley, Miami, Fort Lauderdale, Broward County, and nearby areas.

Schedule

Rush Pour-Schedule Support

When pour dates move, we can batch cut repeatable arch knockouts, void fill, and EPS forms around phase deadlines and urgent jobsite needs.

Precast 101

Master vs. mold — what you need

Master

The original positive form, typically 3D printed with fine detail. Use a master when you want to produce your own molds, or need a durable reference form for shaping. Ideal for bringing mold-making in-house.

Mold

The negative cavity made from the master, used to cast repeated parts in concrete, foam, or resin. Our molds are built for precast production — holding sharp detail and dimensional accuracy through repeated use.

Not sure which you need? Send us the part and the production volume — we'll recommend the most cost-effective route, whether that's a one-off master, a full mold set, or finished cast pieces.

FAQs

Construction foam questions

What files do you need for arch knockouts?

CAD, DXF, PDF plans, sketches, field dimensions, and opening schedules all help. We can also work from simple measurements when the geometry is clear.

Can you cut void fill from plans?

Yes. Send plan sheets, dimensions, target density, and any sequencing notes so we can quote the right EPS blocks and delivery bundle.

Can pieces be labeled by location?

Yes. For jobsite installs, pieces can be grouped and labeled by building, floor, wall, opening, or pour phase.

Can you digitize an existing part?

Yes. Our professional 3D scanning captures existing components, legacy parts, and one-of-a-kind objects as high-resolution digital meshes for digital archiving or reproduction — delivered as raw STL, OBJ, or PLY files. Scan data comes exactly as captured; reverse engineering, CAD models, and manufacturing drawings aren't included.

How fast can you deliver?

Lead time depends on size, quantity, material, and current schedule, but rush cutting is available for pour schedules when capacity allows.

Have a pour coming up?

Send drawings or dimensions and we'll quote knockouts, void fill, or molds — fast.

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